Custom Coverall Manufacturer — Durable, Compliant Workwear
Industrial, FR, hi-vis, mechanic, chemical, corporate — every coverall built to your spec and certified to your compliance requirements. Lot-specific NFPA 2112, ASTM F1506, and ANSI/ISEA 107.
Request Custom Quote →OUR CUSTOM COVERALL COLLECTION
Six coverall categories, each built to the safety standards and wear conditions of its target industry.
01 Industrial Coveralls
- Triple-stitched stress points at all seams
- Configurable multi-pocket layout with tool loops
- Action-back pleats for unrestricted movement
- Knee pad compartments with reinforced panels
- Logo: Left Chest / Back / Sleeves
- Pockets: Quantity / Placement / Flap Type
- Cuffs: Elasticated / Velcro / Snap Adjust
02 Flame-Resistant (FR) Coveralls
- NFPA 2112 and ASTM F1506 lot-certified
- Inherent FR fabrics — aramid/Nomex blend or treated FR cotton
- Non-conductive brass hardware throughout
- Storm flap over two-way zipper closure
- Certification: NFPA 2112 / ASTM F1506 / IEC 61482
- Fabric: Aramid Blend / Treated Cotton / Aluminized
- Closure: Two-Way Zip / Snap Front / Velcro Storm Flap
03 Hi-Visibility Coveralls
- ANSI/ISEA 107 Class 1–3 compliant with retroreflectivity testing
- Segmented or continuous reflective tape — 360° coverage
- Fluorescent orange or yellow-green base fabric
- Waterproof panel options for all-weather use
- Tape: Segmented / Continuous / Custom Layout
- Class: Class 1 / Class 2 / Class 3
- Color: Hi-Vis Orange / Hi-Vis Yellow-Green
04 Mechanic Coveralls
- Grease and oil-resistant fabric finish
- Concealed snap closures — won't scratch paint
- Reinforced seat and knee panels for heavy wear
- Elasticated back waist for all-day comfort
- Logo: Left Chest / Center Back
- Pockets: Tool-Specific / Cargo / Zippered
- Closure: Concealed Snaps / Heavy-Duty Zip
05 Chemical & Hazmat Coveralls
- Sealed seam construction with anti-static EN 1149 properties
- Covered zipper with splash flap for chemical protection
- Compatible with respiratory PPE and eye protection
- Available in limited-use (Tyvek-style) and durable configurations
- Type: Limited-Use / Durable Reusable
- Fabric: Non-Woven / Treated Cotton / Polyester
- Seams: Sealed / Taped / Double-Stitched
06 Corporate & Service Coveralls
- Structured stand-up collar with professional finish
- Pantone-matched fabric and thread for brand consistency
- Full private label packaging — hang tags, care labels, polybags
- Clean lines designed for customer-facing service teams
- Logo: Embroidery / Screen Print / Heat Transfer
- Color: Pantone Matching / Custom Lab-Dip
- Packaging: Individual Polybag / Bulk Carton / Retail-Ready
WHICH COVERALL
FITS YOUR CREW?
Compare all six coverall types side-by-side. Find the right spec for your hazard profile in under 30 seconds.
| Industrial | FR | Hi-Vis | Mechanic | Chemical | Corporate | |
|---|---|---|---|---|---|---|
| Fabric Weight | 8–9oz | 10–12oz | 9–10oz | 8–10oz | 6–12oz | 7–9oz |
| Certification | OEKO-TEX | NFPA 2112 | ANSI 107 | OEKO-TEX | EN 1149 | OEKO-TEX |
| Closure | Two-Way Zip | Storm Flap Zip | Two-Way Zip | Concealed Snaps | Sealed Zip | Two-Way Zip |
| Knee Reinforcement | — | — | ||||
| Reflective Tape | — | — | — | — | — | |
| Wash Cycles | 80+ | 80+ | 80+ | 80+ | 50+ | 80+ |
All types available in XS–6XL with tall and short variants. Two-way zip standard on Industrial, Hi-Vis, and Corporate. Custom configurations available on request.
FABRIC WEIGHT THAT
MATCHES THE WORK
A 6oz coverall for a food processing plant is a different garment than a 12oz FR coverall for a foundry. We engineer each fabric system to the specific hazard and wear condition.
6–7 oz Indoor facilities, warm climates, food processing, cleanrooms
Breathable, all-day comfort, 80+ wash cycle durability, minimal break-in period
8–9 oz General industrial, manufacturing, auto service, corporate/service crews
Most popular weight class — balances durability with wearability, triple-stitched stress points, 80+ wash cycles
10–11 oz Construction, oil and gas, utilities, cold-weather outdoor work
Reinforced knee and elbow panels, bar-tacked pocket corners, abrasion-resistant, structured collar
12 oz+ Foundries, welding, heavy abrasion, molten metal environments
Maximum thermal protection, double-layer critical zones, industrial wash rated, NFPA 2112 / ASTM F1506 certified
CERTIFICATIONS — NOT CLAIMS
Every certification is lot-specific and verified by independent ISO 17025-accredited laboratories. Test reports ship with your order — your compliance file is complete before the container leaves.
| Certification | Scope | Issuing Body | Test Method | Applies To |
|---|---|---|---|---|
| NFPA 2112 | Flash Fire Protection | National Fire Protection Association | ASTM F1930 Instrumented Manikin | FR Coveralls |
| ASTM F1506 | Arc Flash PPE | ASTM International | ASTM F1959 Arc Rating (ATPV/EBT) | FR / Arc-Rated Coveralls |
| ANSI/ISEA 107 | High-Visibility Safety Apparel | American National Standards Institute | Retroreflectivity + Background Luminance | Hi-Vis Coveralls (Class 1-3) |
| EN 1149 | Electrostatic Properties | European Committee for Standardization | EN 1149-1 Surface Resistivity / EN 1149-3 Charge Decay | Anti-Static Coveralls |
| OEKO-TEX 100 | Harmful Substance Free | OEKO-TEX Association | Class I (Infant-Safe) Substance Screen | All Coverall Fabrics |
| ISO 9001:2015 | Quality Management System | International Organization for Standardization | Full QMS Audit & Surveillance | Entire Production Facility |
Lot-specific certification means garment samples from your production batch are tested, not a one-time fabric certification. Test reports include your purchase order number. This satisfies safety auditors, insurance requirements, and regulatory compliance documentation.
YOUR COVERALL
YOUR SPECIFICATION
Closure systems, pocket layouts, reflective tape, colors — every element built to your spec, not ours.
Embroidery Zones
Industrial-grade embroidery with up to 15 thread colors per design. Standard zones: left chest, right chest, center back, sleeves, and pocket flaps. 2mm registration tolerance. 80+ industrial wash durability. MOQ 300.
Reflective Tape Configuration
Segmented or continuous reflective tape in 3 ANSI-compliant configurations: Class 1 (basic), Class 2 (intermediate), Class 3 (maximum visibility). Tape placement held to ±2mm of spec. Retroreflectivity verified with goniophotometer per ANSI/ISEA 107.
Closure System
Heavy-duty brass or nylon two-way front zipper with storm flap. Snap-front (brass or stainless steel, 6 or 8-snap config). Velcro storm flap overlay for arc-rated FR coveralls. All hardware tested to 10,000+ cycles.
Pantone Color Matching
Spectrophotometer-based color matching with delta E ≤ 1.5. Match your corporate palette across fabric, thread, and trim. Pre-production color swatches provided for sign-off. Consistent across production lots — archived colorimetry data for 5+ years.
Private Label & Packaging
Full private label: woven brand labels, hang tags, care labels with your brand identity. Individual polybag with barcode, bulk carton with pallet labeling, retail-ready packaging options. Size labels to your spec — US, EU, UK, or custom grading system.
16-Size Grading Matrix
XS through 6XL in regular fit. Tall and short variants for select sizes. Custom grading for unique workforce demographics. Consistent proportions across sizes — the 3XL fits the same as the Medium, just scaled correctly. Roster-based size mapping before cutting.
Need a custom configuration not listed here?
Discuss Your Spec →
COVERALL SUCCESS
STORIES FROM THE FIELD
Detailed case studies with verified metrics. Data sourced from QC records and client procurement documentation.
01 1,200 FR Coveralls for Offshore Drilling
Required NFPA 2112-certified FR coveralls with individual name embroidery for 180 workers across three offshore rigs. Each coverall needed a specific hazard zone reflective tape configuration, company logo on left chest and back, and the full 16-size matrix with tall variants. Previous supplier took 12+ weeks with inconsistent sizing.
Managed the entire size matrix from the crew roster spreadsheet. Produced fit samples in 5 days, ran full production on dedicated FR lines, and shipped third-party lab reports with every carton. Reflective tape placement within 2mm tolerance. Pantone-matched embroidery with delta E under 1.5.
Our HSE auditor signed off on the documentation in under an hour. Every coverall matched the spec — no exchanges, no returns, no crew downtime. That level of consistency is what procurement teams dream about.
02 500 Hi-Vis Coveralls for Highway Crew
Highway maintenance division works 10-hour shifts in Florida heat. Needed 10oz poly-cotton coveralls with moisture-wicking lining, ANSI/ISEA 107 Class 3 segmented reflective tape, waterproof panels, reinforced knee compartments — and an exact Pantone 021 C orange match to existing uniform inventory.
Sourced the specified 10oz fabric, matched the orange to Pantone 021 C within delta E 1.2, ran inline QC at every station with retroreflectivity goniophotometer verification. Every coverall shipped on size, on spec, and on time. The retroreflectivity measurements came back 40% above ANSI minimums.
We reordered 200 more within the week. When a crew tells you the coveralls are comfortable in August heat AND visible at night, you know the spec was right. We had zero complaints — and that never happens with a new uniform rollout.
03 3,000 Industrial Coveralls for Auto Plant
Automotive assembly plant runs three shifts, 24/6, and the previous supplier had an 8% reject rate with 12-week lead times. Needed 8oz cotton twill coveralls with two-way front zips, multiple tool pockets, elasticated cuffs, and embroidered department badges color-coded for 12 different teams.
Split production across 6 dedicated lines, color-coded pocket linings by department, and delivered the full 3,000-unit order in 32 days. The AQL 2.5 inspection report showed zero major defects — a stark contrast to the previous supplier's 8% reject rate. Now serving as the sole coverall supplier under an annual contract.
Our previous supplier took 12 weeks and had an 8% reject rate. LantaoWork delivered in 32 days with zero defects. That's not just a better supplier — that's a completely different manufacturing standard. They're now our sole coverall source.
FREQUENTLY ASKED QUESTIONS
ABOUT COVERALL MANUFACTURER
What is the minimum order quantity for custom coveralls — and does it vary by type? + −
Standard MOQ is 300 pieces per style for industrial and corporate coveralls. FR coveralls with third-party lab certification require 300 pieces per style due to lot-specific testing requirements. Hi-vis coveralls with Class 3 reflective tape start at 300 pieces. For DTF decoration or laser-etched hardware, the MOQ drops to 100 pieces. After your first production run, reorder MOQ drops to 150 per style across all categories.
What FR and safety certifications can you provide — and are they lot-specific? + −
NFPA 2112 (flash fire), ASTM F1506 (arc flash, CAT 2–4), ANSI/ISEA 107 (hi-vis Class 1–3), EN 1149 (anti-static), and IEC 61482 (arc thermal) certifications are available — all lot-specific, not blanket certificates. Garment samples from your production lot are sent to an independent ISO 17025-accredited laboratory. Test reports include your purchase order number and ship with the goods. Your safety officer receives third-party documentation tied directly to your order, not a generic mill certificate.
What closure systems are available — zipper, snaps, or Velcro? + −
Three primary closure systems, configurable per coverall type. Heavy-duty two-way brass or nylon zipper with storm flap (standard on industrial and FR coveralls). Brass or stainless steel snap-front in 6 or 8-snap configuration (mechanic coveralls — concealed to prevent paint scratching). Velcro storm flap overlay for arc-rated FR coveralls where non-conductive hardware is required. All hardware tested to 10,000+ open/close cycles. We recommend the right closure for your hazard profile and workflow — not a one-size-fits-all approach.
How is reflective tape configured on hi-vis coveralls? + −
Three ANSI/ISEA 107 compliance levels. Class 1: basic tape pattern for low-risk environments. Class 2: intermediate coverage for roadway speeds under 25 mph. Class 3: maximum 360° visibility for highway speeds and low-light conditions — segmented or continuous tape, placed at arms, legs, and torso. Tape placement held to ±2mm of the approved pattern. Retroreflectivity verified with a goniophotometer against ANSI minimums for each class. Custom tape layouts available for non-standard hazard zones.
Can I mix different coverall types — FR, hi-vis, and industrial — in one purchase order? + −
Yes. You can mix coverall types on a single purchase order — 200 FR coveralls, 150 hi-vis, and 100 industrial run simultaneously across their dedicated lines. FR and hi-vis coveralls have their own certified production lines, while industrial and corporate coveralls share flexible capacity. We ship as a single consolidated delivery. MOQ applies per style, not per PO — so 200 FR + 100 industrial = 300 total pieces meets the minimum for each style in that category.
Have more questions about your custom coverall program?
Talk to a Coverall Specialist →COVERALL PROCUREMENT GUIDES & RESOURCES
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READY TO BUILD
YOUR COVERALL PROGRAM?
Same production lines. Same AQL 2.5 inspections. Same account manager. Factory-direct, delivered on your timeline.